Kaufman Engineering Systems KPal Compact Group of Robotic Palletizers
Small Footprint / Cost Effective Palletizing Solutions designed to palletize cases, bundles and trays.
The new Kaufman KPal compact palletizers are a perfect fit for those applications with limited floor space where an individual line requires palletizing capability. KES will configure your KPal palletizer with the most efficient end of arm tooling for your specific product. The KPal CV group features our proprietary vacuum style end of arm tooling for conventional sealed corrugate cases. The KPal CS group features our spatula style end of arm tooling for open top cases or trays. The KPal CC group features our clamp style end of arm tooling for those product arrangements which are best picked from opposing side forces. The KPal CB group features our bag end of arm tooling to pick and palletize sealed bags. All end of arm tool styles are available with the ability to pick tier sheets and/or pallets. With a long list of standard and optional features, the KPal Compact group is sure to increase the rate of return on your equipment investment.
Compact Robotic Palletizers Provide Answers to Workplace Labor Concerns
Kaufman Engineered Systems has designed two new standard offerings in their KPal Compact Group of palletizing systems in response to customer feedback and new interest in initiating automation since the start of the COVID pandemic. It has become a challenge for manufacturers to find and keep enough labor to fill the open positions needed. Time and time again we hear from our customers how difficult it is to find staff, have staff report on time or even report at all.
The goals of these new standard offerings are: mobility, operator friendly controls, convenient pallet pattern creation, minimal footprint, competitive price offering, and reduced lead time.
The KPal CV is a compact robotic palletizer designed using a more conventional design approach. Kaufman Engineered Systems designed this compact palletizer utilizing a FANUC M20iD / 25. The M20iD is a six-axis robot with a maximum wrist payload of 25kg or as designed, the system can support a maximum case weight of 25lbs. This robotic compact palletizer comes standard with finger safe Lexan fence panels to protect the robot operating space. Additionally, for safety, the palletizing cell is supported by FANUC DCS software which monitors and limits the operating space for the robot. Lockable main disconnect, lockable air dump, and a trapped key locking gate switch is supported by a category 3 architecture that lends to the safety of this system. The palletizer is designed to handle a 40”W x 48”L pallets as a standard. Larger sizes are available for review upon request. The end of arm tool is designed with a vacuum gripper as a base but other tools can be considered based on application. The system is supported by a fully welded support base with fork pockets for easy relocation. A zoned TGW infeed conveyor is used to bring in and control cases to the pick zone. KES rates this Palletizer for a maximum of 20 cpm using a single case pick and has designed the maximum case size at 20” x 20” x 15” with a max case weight of 25lbs. Having an overall footprint of 7.5W’ x 10’L the system takes up a minimal amount of space.
KPal CV - Compact Vacuum Palletizing System
KPal CV - Compact Vacuum Palletizing System
- Allen Bradley Components Including: CompactLogix, ControlLogix, and GuardLogix PLC’s, Powerflex 525 Drives and Panelview Interface Screens
- FANUC Robots
- Kaufman Engineered Systems (KES) manufactured end-of-arm tooling
- Sheet, pallet, and dunnage handling
- Integrated vision to detect sheet alignment
- Infeed conveyance systems and spiral conveyors to deliver product to palletizer
- Complete line of unit load conveying equipment including roller conveyors, chain conveyors, mattop conveyors, transfer cars, turntable conveyors, and chain transfers
- Complete line of KES stretch wrappers
- Material handling equipment including, pallet dispensers, dual load stackers and top sheet dispensers to name a few.
- Safety performance level calculations, creation of safety validation documents, and field safety validations
- Fortress Trapped key gate switches and Ross automatic air dump valves
- System pre-wire package with NEMA-12 wireway
- FANUC ZDT - Zero Downtime Monitoring
- Panel heating /air conditioning
- Zone disconnects
- Barcode scanning
- System installation using KES factory technicians >
As a level four Authorized Systems Integrator for FANUC Robotics, FANUC's highest level of attainment, Kaufman Engineered Systems applies FANUC robot technology to provide customers complete end of line system solutions.
The solution may be as simple as a dedicated palletizing cell, or as complex as a multi-line handling and palletizing system. No matter how big or small, Kaufman Engineered Systems will address each project and customer with the same integrity and professional response.
Service And Support:
With each KPal system comes Kaufman Engineered Systems service and support. Backed by 75 years serving customers, Kaufman is a partner you can rely on to respond quickly and efficiently when having service needs. With your KPal palletizer you will have service options to choose from if you wish to setup quarterly, semi-annual, or annual maintenance support with Kaufman Qualified Technicians.
Let us help you become a new member of our family. We look forward to working with you.